Ceramic Foam Filter
Product Description
Ceramic foam filter is a new type of material used to filter fluids such as molten metal. It has a unique structure and excellent performance and is widely used in industries such as casting.
1. Alumina:
Applicable temperature: 1250℃. Suitable for filtering and purifying aluminum and alloy solutions. Widely used in ordinary sand casting and permanent mold casting such as automotive aluminum parts casting.
Advantages:
(1) Remove impurities efficiently.
(2) Steady Molten aluminium flow and easy for filling.
(3) Reduce casting defect, improve surface quality and product properties.
2. SIC
It has excellent strength and resistance to high temperature impact and chemical corrosion, and can withstand high temperatures up to about 1560°C. It is suitable for casting copper alloys and cast iron.
Advantages:
(1) Remove impurities and improve the purity of molten metal efficiently.
(2) Reduce turbulence and even filling.
(3) Improve casting surface quality and yield, reduce defect risk.
3. Zirconia
The heat-resistant temperature is higher than about 1760℃, with high strength and good high-temperature impact resistance. It can effectively remove impurities in steel castings and improve the surface quality and mechanical properties of castings.
Advantages:
(1) Reduce small impurities.
(2) Reduce surface defect, improve surface quality.
(3) Reduce grinding, low down machining cost.
4. Carbon-based bonding
Developed specifically for carbon and low-alloy steel applications, the carbon-based ceramic foam filter is also ideal for large iron castings. It effectively removes macroscopic impurities from the molten metal while utilizing its large surface area to absorb microscopic inclusions, ensuring smooth filling of the molten metal. This results in cleaner castings and minimized
turbulence.
Advantages:
(1) Low bulk density, very low weight and thermal mass, resulting in a very low heat storage coefficient. This prevents initial molten metal from solidifying in the filter and facilitates rapid passage of the metal through the filter. Immediate filling of the filter helps reduce turbulence caused by inclusions and slag.
(2) Widely applicable process range, including sand, shell, and precision ceramic casting.
(3) Maximum operating temperature of 1650°C, significantly simplifying traditional pouring systems.
(4) Special three-dimensional mesh structure effectively regulates turbulent metal flow, resulting in uniform microstructure distribution in the casting.
(5) Efficiently filters smaller non-metallic impurities, improving the machinability of components.
(6) Improves the comprehensive mechanical properties of the casting, including surface hardness, tensile strength, fatigue resistance, and elongation.
(7) No negative impact on remelting of regrind containing filter material.
Product Index
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Models and Parameters of Alumina Ceramic Foam Filters
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|||||
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Item
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Compression Strength (MPa)
|
Porosity (%)
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Bulk Density (g/cm3)
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Working Temperature (≤℃）
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Applications
|
|
RBT-01
|
≥0.8
|
80-90
|
0.35-0.55
|
1200
|
Aluminium Alloy Casting
|
|
RBT-01B
|
≥0.4
|
80-90
|
0.35-0.55
|
1200
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Large Aluminium Casting
|
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Size and Capacity of Alumina Ceramic Foam Filters
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||||
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Size(mm)
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Weight(kg)
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Flow Rate(kg/s)
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Weight(kg)
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Flow Rate(kg/s)
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|
10ppi
|
20ppi
|
|||
|
50*50*22
|
42
|
2
|
30
|
1.5
|
|
75*75*22
|
96
|
5
|
67
|
4
|
|
100*100*22
|
170
|
9
|
120
|
7
|
|
φ50*22
|
33
|
1.5
|
24
|
1.5
|
|
φ75*22
|
75
|
4
|
53
|
3
|
|
φ90*22
|
107
|
5
|
77
|
4.5
|
|
Large Size(Inch)
|
Weight(Ton) 20,30,40ppi
|
Flow Rate(kg/min)
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||
|
7"*7"*2"
|
4.2
|
25-50
|
||
|
9"*9"*2"
|
6
|
25-75
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||
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10"*10"*2"
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6.9
|
45-100
|
||
|
12"*12"*2"
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13.5
|
90-170
|
||
|
15"*15"*2"
|
23.2
|
130-280
|
||
|
17"*17"*2"
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34.5
|
180-370
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||
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20"*20"*2"
|
43.7
|
270-520
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||
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30"*23"*2"
|
57.3
|
360-700
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||
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Models and Parameters of SIC Ceramic Foam Filters
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|||||
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Item
|
Compression Strength (MPa)
|
Porosity (%)
|
Bulk Density (g/cm3)
|
Working Temperature (≤℃）
|
Applications
|
|
RBT-0201
|
≥1.2
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≥80
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0.40-0.55
|
1480
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Ductile iron, grey iron and non-ferro alloy
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|
RBT-0202
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≥1.5
|
≥80
|
0.35-0.60
|
1500
|
For direct pouning and large iron castings
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|
RBT-0203
|
≥1.8
|
≥80
|
0.47-0.55
|
1480
|
For wind turbine and large scale castings
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|
Size and Capacity of SIC Ceramic Foam Filters
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||||||||
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Size(mm)
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10ppi
|
20ppi
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||||||
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Weight(kg)
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Flow Rate(kg/s)
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Weight(kg)
|
Flow Rate(kg/s)
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|||||
|
Grey
Iron
|
Ductile Iron
|
Grey Iron
|
Ductile Iron
|
Grey Iron
|
Ductile Iron
|
Grey Iron
|
Ductile Iron
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|
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40*40*15
|
40
|
22
|
3.1
|
2.3
|
35
|
18
|
2.9
|
2.2
|
|
40*40*22
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64
|
32
|
4
|
3
|
50
|
25
|
3.2
|
2.5
|
|
50*30*22
|
60
|
30
|
4
|
3
|
48
|
24
|
3.5
|
2.5
|
|
50*50*15
|
50
|
30
|
3.5
|
2.6
|
45
|
26
|
3.2
|
2.5
|
|
50*50*22
|
100
|
50
|
6
|
4
|
80
|
40
|
5
|
3
|
|
75*50*22
|
150
|
75
|
9
|
6
|
120
|
60
|
7
|
5
|
|
75*75*22
|
220
|
110
|
14
|
9
|
176
|
88
|
11
|
7
|
|
100*50*22
|
200
|
100
|
12
|
8
|
160
|
80
|
10
|
6.5
|
|
100*100*22
|
400
|
200
|
24
|
15
|
320
|
160
|
19
|
12
|
|
150*150*22
|
900
|
450
|
50
|
36
|
720
|
360
|
40
|
30
|
|
150*150*40
|
850-1000
|
650-850
|
52-65
|
54-70
|
_
|
_
|
_
|
_
|
|
300*150*40
|
1200-1500
|
1000-1300
|
75-95
|
77-100
|
_
|
_
|
_
|
_
|
|
φ50*22
|
80
|
40
|
5
|
4
|
64
|
32
|
4
|
3.2
|
|
φ60*22
|
110
|
55
|
6
|
5
|
88
|
44
|
4.8
|
4
|
|
φ75*22
|
176
|
88
|
11
|
7
|
140
|
70
|
8.8
|
5.6
|
|
φ80*22
|
200
|
100
|
12
|
8
|
160
|
80
|
9.6
|
6.4
|
|
φ90*22
|
240
|
120
|
16
|
10
|
190
|
96
|
9.6
|
8
|
|
φ100*22
|
314
|
157
|
19
|
12
|
252
|
126
|
15.2
|
9.6
|
|
φ125*25
|
400
|
220
|
28
|
18
|
320
|
176
|
22.4
|
14.4
|
|
Models and Parameters of Zirconia Ceramic Foam Filters
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|||||
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Item
|
Compression Strength (MPa)
|
Porosity (%)
|
Bulk Density (g/cm3)
|
Working Temperature (≤℃）
|
Applications
|
|
RBT-03
|
≥2.0
|
≥80
|
0.75-1.00
|
1700
|
For Stainless steel, Carbon steel and large size iron castings filtration
|
|
Size and Capacity of Zirconia Ceramic Foam Filters
|
|||
|
Size(mm)
|
Flow Rate(kg/s)
|
Capacity(kg)
|
|
|
Carbon Steel
|
Alloyed Steel
|
||
|
50*50*22
|
2
|
3
|
55
|
|
50*50*25
|
2
|
3
|
55
|
|
55*55*25
|
4
|
5
|
75
|
|
60*60*22
|
3
|
4
|
80
|
|
60*60*25
|
4.5
|
5.5
|
86
|
|
66*66*22
|
3.5
|
5
|
97
|
|
75*75*25
|
4.5
|
7
|
120
|
|
100*100*25
|
8
|
10.5
|
220
|
|
125*125*30
|
18
|
20
|
375
|
|
150*150*30
|
18
|
23
|
490
|
|
200*200*35
|
48
|
53
|
960
|
|
φ50*22
|
1.5
|
2.5
|
50
|
|
φ50*25
|
1.5
|
2.5
|
50
|
|
φ60*22
|
2
|
3.5
|
70
|
|
φ60*25
|
2
|
3.5
|
70
|
|
φ70*25
|
3
|
4.5
|
90
|
|
φ75*25
|
3.5
|
5.5
|
110
|
|
φ90*25
|
5
|
7.5
|
150
|
|
φ100*25
|
6.5
|
9.5
|
180
|
|
φ125*30
|
10
|
13
|
280
|
|
φ150*30
|
13
|
17
|
400
|
|
φ200*35
|
26
|
33
|
720
|
|
Models and Parameters of Carbon-based Bonding Ceramic Foam Filters
|
|||||
|
Item
|
Compression Strength (MPa)
|
Porosity (%)
|
Bulk Density (g/cm3)
|
Working Temperature (≤℃）
|
Applications
|
|
RBT-Carbon
|
≥1.0
|
≥76
|
0.4-0.55
|
1650
|
Carbon steel, low alloy steel, large iron castings.
|
|
Size of Carbon-based Bonding Ceramic Foam Filters
|
|
|
50*50*22 10/20ppi
|
φ50*22 10/20ppi
|
|
55*55*25 10/20ppi
|
φ50*25 10/20ppi
|
|
75*75*22 10/20ppi
|
φ60*25 10/20ppi
|
|
75*75*25 10/20ppi
|
φ70*25 10/20ppi
|
|
80*80*25 10/20ppi
|
φ75*25 10/20ppi
|
|
90*90*25 10/20ppi
|
φ80*25 10/20ppi
|
|
100*100*25 10/20ppi
|
φ90*25 10/20ppi
|
|
125*125*30 10/20ppi
|
φ100*25 10/20ppi
|
|
150*150*30 10/20ppi
|
φ125*30 10/20ppi
|
|
175*175*30 10/20ppi
|
φ150*30 10/20ppi
|
|
200*200*35 10/20ppi
|
φ200*35 10/20ppi
|
|
250*250*35 10/20ppi
|
φ250*35 10/20ppi
|
Company Profile
Shandong Robert New Material Co., Ltd. is located in Zibo City, Shandong Province, China, which is a refractory material production base. We are a modern enterprise that integrates the research and development, production, sales, kiln design and construction, technology, and export refractory materials. We have complete equipment, advanced technology, strong technical strength, excellent product quality, and good reputation. Our factory covers over 200 acres and an annual output of shaped refractory materials is approximately 30000 tons and unshaped refractory materials is 12000 tons.
Our main products of refractory materials include: alkaline refractory materials; aluminum silicon refractory materials; unshaped refractory materials; insulation thermal refractory materials; special refractory materials; functional refractory materials for continuous casting systems.
Frequently Asked Questions
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We are a real manufacturer, our factory is specialized in producing refractory materials for more than 30 years. We promise to provide the best price, the best pre-sale and after-sale service.
For each production process, RBT has a complete QC system for chemical composition and physical properties. And we will test the goods, and the quality certificate will be shipped with the goods. If you have special requirements, we will try our best to accommodate them.
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We have been making refractory materials for more than 30 years, we have strong technical support and rich experience, we can help customers design different kilns and provide one-stop service.
