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Alumina Ceramic Mosaic Tiles

Short Description:

Wear-resistant ceramic mosaic tiles is also known as high-aluminum lining, wear-resistant ceramic lining, ceramic sheet, alumina lining, pipe lining and ceramic lining. These aliases reflect its main ingredients (alumina), uses (wear-resistant, lining) and shapes (mosaic).

 

Wear-resistant ceramic mosaic is mainly used for material conveying equipment or the surface of pipelines through which liquids flow in industries such as petroleum, mining, steel mills, and power plants. Its function is to effectively resist the impact of materials on the pipe wall, the corrosion of chemical substances, and the thermal shock caused by the passage of materials, thereby reducing the wear on equipment components, extending the service life of the equipment, and significantly reducing the cost of frequent maintenance.


Product Detail

Product Tags

氧化铝陶瓷马赛克

Product Description

‌Alumina ceramic mosaic‌ is a wear-resistant ceramic material made of alumina as the main raw material, through high-pressure molding and high-temperature sintering. Its main component is alumina, and rare metal oxides are added as flux, and it is sintered at a high temperature of 1,700 degrees.

Features: ‌
High hardness‌: The Rockwell hardness of alumina ceramic mosaic reaches HRA80-90, second only to diamond, far exceeding the wear resistance of wear-resistant steel and stainless steel. ‌

Strong wear resistance‌: Its wear resistance is equivalent to 266 times that of manganese steel and 171.5 times that of high-chromium cast iron, and it can perform well in high-frequency use occasions. ‌

Corrosion resistance‌: It can effectively resist the erosion of highly corrosive media such as acids, alkalis, and salts, and maintain structural integrity and stable performance. ‌

High temperature resistance‌: It can remain stable in high temperature environments without deformation or melting. ‌

Light weight‌: The density is 3.6g/cm³, which is only half of that of steel, which can reduce the load on equipment.

Details Images

The shapes of alumina ceramic mosaics mainly include square, circle and hexagon. The design of these shapes enables mosaic wear-resistant ceramics to better meet the needs of various special-shaped structural equipment. Through the design concept of straight instead of curved, it can better fit with the inner shell of the equipment, achieve gapless fitting, and meet the requirements of wear resistance in industrial production.

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2
160

Product Index

Item
Al2O3 >92%
>95%
>99%
>99.5%
>99.7%
Color
White
White
White
Cream Color
Cream Color
Theoretical Density(g/cm3)
3.45
3.50
3.75
3.90
3.92
Bending Strength(Mpa)
340
300
330
390
390
Compressive Strength(Mpa)
3600
3400
2800
3900
3900
Elastic Modulus(Gpa)
350
350
370
390
390
Impact Resistance(Mpam1/2)
4.2
4
4.4
5.2
5.5
Weibull Coefficient(m)
11
10
10
12
12
Vickers Hardness(HV 0.5)
1700
1800
1800
2000
2000
Thermal Expansion Coefficient
5.0-8.3
5.0-8.3
5.1-8.3
5.5-8.4
5.5-8.5
Thermal Conductivity(W/mk)
18
24
25
28
30
Thermal Shock Stability
220
250
250
280
280
Maximum Operating Temperature℃
1500
1600
1600
1700
1700
20℃ Volume Resistance
>10^14
>10^14
>10^14
>10^15
>10^15
Dielectric Strength(kv/mm)
20
20
20
30
30
Dielectric Constant
10
10
10
10
10

Common Sizes

10*10*1.5
12*12*3
17.5*17.5*3
20*20*3
25*25*3
10*10*3
12*12*4
17.5*17.5*4
20*20*4
25*25*5
10*10*4
12*12*5
17.5*17.5*5
20*20*5
25*25*8
10*10*5
12*12*6
17.5*17.5*6
20*20*6
25*25*10
10*10*8
12*12*8
17.5*17.5*8
20*20*8
25*25*12
10*10*10
12*12*10
17.5*17.5*10
20*20*10
25*25*15

The above specifications are commonly used by our company. If you need other specifications, please consult customer service. The company can provide customization.

Applications

Industrial application: Widely used in coal transportation, material conveying systems, powder making systems, ash removal, dust removal systems, etc. in thermal power, steel, smelting, machinery, coal, mining, chemical, cement, port terminals and other enterprises.

Petrochemical: Used for lining and wear-resistant parts of equipment such as reactors, pipelines, pump bodies, etc., significantly extending the life of equipment and improving safety.

Mining and metallurgy: Used in wear parts of equipment such as ball mills, coal mills, and pulping machines to improve wear resistance and production efficiency. Power industry: Used in wear-resistant parts of coal-fired power generation and gas-fired power generation equipment, such as burners, coal mills, and dust collectors, to improve equipment life and operating efficiency.

Machinery manufacturing: Used to manufacture high-precision, high-wear-resistant parts such as bearings, gears, and guide rails to improve the performance and reliability of mechanical products.

Installation And Maintenance

Installation method: Usually fixed with professional adhesives. Before installation, ensure that the base layer is flat and dry to improve the bonding effect.

Maintenance method: For daily cleaning, use neutral detergent and soft cloth to wipe, avoid using acidic or alkaline detergents to avoid damaging the surface of the patch.

微信图片_20250519110652

Coal and Material Conveying System

微信图片_20250519110813

Pipe Lining

微信图片_20250519110932

Ball Mill

微信图片_20250519111109

Coal Mill

微信图片_20250519111233

Dust Removal System

微信图片_20250519111425

Machinery Manufacturing

More Photos

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Company Profile

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微信截图_20240401132532
微信截图_20240401132649

Shandong Robert New Material Co., Ltd. is located in Zibo City, Shandong Province, China, which is a refractory material production base. We are a modern enterprise that integrates the research and development, production, sales, kiln design and construction, technology, and export refractory materials. We have complete equipment, advanced technology, strong technical strength, excellent product quality, and good reputation. Our factory covers over 200 acres and an annual output of shaped refractory materials is approximately 30000 tons and unshaped refractory materials is 12000 tons.

Our main products of refractory materials include: alkaline refractory materials; aluminum silicon refractory materials; unshaped refractory materials; insulation thermal refractory materials; special refractory materials; functional refractory materials for continuous casting systems.

Robert`s products are widely used in high-temperature kilns such as non-ferrous metals, steel, building materials and construction, chemical, electric power, waste incineration, and hazardous waste treatment. They are also used in steel and iron systems such as ladles, EAF, blast furnaces, converters, coke ovens, hot blast furnaces; non-ferrous metallurgical kilns such as reverberators, reduction furnaces, blast furnaces, and rotary kilns; building materials industrial kilns such as glass kilns, cement kilns, and ceramic kilns; other kilns such as boilers, waste incinerators, roasting furnace, which have achieved good results in using. Our products are exported to Southeast Asia, Central Asia, Middle East, Africa, Europe, Americas and other countries, and has established a good cooperation foundation with multiple well-known steel enterprises. All employees of Robert sincerely look forward to working with you for a win-win situation.
轻质莫来石_05

Frequently Asked Questions

Need help? Be sure to visit our support forums for answers to your questions!

Are you a manufacturer or a trader?

We are a real manufacturer, our factory is specialized in producing refractory materials for more than 30 years. We promise to provide the best price, the best pre-sale and after-sale service.

How do you control your quality?

For each production process, RBT has a complete QC system for chemical composition and physical properties. And we will test the goods, and the quality certificate will be shipped with the goods. If you have special requirements, we will try our best to accommodate them.

What is your delivery time?

Depending on the quantity, our delivery time is different. But we promise to ship as soon as possible with guaranteed quality.

Do you provide free samples?

Of course, we provide free samples.

Can we visit your company?

Yes, of course, you are welcome to visit RBT company and our products.

What is the MOQ for trial order?

There is no limit, we can provide the best suggestion and solution according to your situation.

Why choose us?

We have been making refractory materials for more than 30 years, we have strong technical support and rich experience, we can help customers design different kilns and provide one-stop service.


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